Refit Part 1 – Designing the Radar Arch

When Saga was building the 43, a radar arch was an available option.  The design was well integrated with the boat and a few owners chose this option.  Today, many more 43s have arches thanks to Klacko Marine.  Klacko built all the stainless parts on the Saga built in St Catharines and many other boats.  Klacko is a survivor, few of the boat businesses that started in the boom times of the Ontario fibreglass yachts in the 70s.  Klacko’s success is due in no small part to the quality of the work they have done over the years.  Doug Gierula started working for Martin Klacko in 1995 and later he bought the business and now operates as a successful shop serving the local boat builders, dealers and the Saga community.

I first worked with Doug on the install for Kinship’s adjustable backstay.  Doug made a extension to lift the tang for the pump clear of the cockpit coaming.  This simple part was a work of art, beautiful to look at.  I had email Doug with the request, we agreed a very reasonable price.  A couple of days later Doug contacted me with a question about the length of the extension, he had found 2 versions in his records.  We worked out that the later boats had the longer version and that is what we agreed.  It all went together well and the pump handle clears the coaming.

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When we bought Kinship, we discussed the option of putting an arch on for purely cosmetic reasons, I am not even sure we had it in our “to do” list initially.    The stern is full of equipment that had been added a bit at a time and although less than attractive, it was totally business.

After a few months sailing Kinship we started to struggle with some of the ergonomic issues with the cockpit.  The two towers on the transom have diagonal bracing and on the starboard side, this makes sitting on the cockpit coaming at the wheel impossible. The bimini frame is mounted on the coaming, also removing key sitting positions.  Kinship’s past life was a voyager and it was really well set up for this role.  Though we plan to sail long distances, our needs are different, we are cruisers and we plan to live aboard.  Comfort becomes an important factor and comfort underway more so.

By the middle of the summer we moved the arch on to the budget and started to plan.  The research was fun as there are lots of Saga’s with arches and they are all different.  Step one is really to take a look at the boat to see what the else would be impacted.  Close inspection of our canvas (dodger, bimini and bridge) showed that it was within a year or at most two of needing replacement.

With the canvas in play, the arch project made sense as a “now” thing.  We talked to Doug and we got quotes for the new canvas and we were off, next stop coming up with the design.  The brief was simple, open up the coamings, a folding bimini and tidy up the stern.  This put the solar panels on the arch and the bimini mounts out on the rails.

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Replacing a Saga 43 Holding Tank, aka “The Poop Project”

When it comes to boat repairs, I am not a very lucky man.  My previous two boats have dumped “black water” into the bilge requiring significant repairs and Kinship seems to have been in on the deal and did not want to be left out.

Before

Before

During the survey we tested the holding tank and we did not see any leaks, but we did note the signs of issues and we investigated a replacement tank and planned to replace the tank over the summer.  The boat gods had other ideas.

On the delivery trip we noticed some nasty smells coming from the bilge.  At the time we had 6 people on board and a fully functional head was on the essential list.  We could not establish where the leak was coming from or when it leaked.  We pumped out at every opportunity on the trip.  Before we got back to Lake Ontario, I placed an order with Ontario Plastics  for a tank designed by Mark Tilley, owner of Saving Grace, Saga 43 #40.  Mark’s design adds volume by fitting better to the space and adding a slump.  The old tank was about 13-14 US Gal, far from the 20 US Gal often quoted, the new one is 16.9 US Gal (63.9l).  The slump also improves the emptying of the tank so that very little is left in the tank following a pumpout.  The tank was delivered to Kingston a week or so after we arrived at the end of the delivery.

Replacing the tank was a big job and as we had to stay in a hotel rather than on the boat it would likely have been cheaper to have the work done by Zahniser’s before we left on the delivery.   That said, I think it is important to fully understand the systems on our boat, I just wish it did not always have to start with this system.

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